Meets ASME standards. Versatile and repeatable welds can be performed to produce deep narrow welds at high speed requiring 1/10th the power of conventional welding down to a few thousandths of an inch. To find out more call us on 0844 2414257. Electron beam welding services working with plastic materials. Sciaky’s welding job shop offers a wide range of affordable Electron Beam (EB) welding services for customers in a wide variety of industries all over the world. VFE is in partnership with global leader Probeam for the supply, installation, service, calibration and aftercare of electron beam welding machines. 3-axis EB welding & processing service with penetration depths of 0.010 in. 7 Industrial Road Windsor Locks, CT 06096. Electron Beam Welding Associates specializes in Electron Beam Welding Services. The workpieces melt and flow together as the kinetic energy of the electrons is transformed into heat upon impact. Narrow fusion area with minimal heat input. » Electron Beam Welding » Services » Contact » Directions » Testimonials Read the Article on IBW Welding International Beam Welding Corporation 63 Doty Circle West Springfield MA 01089 Tel. Electron-beam welding (EBW) is a fusion welding process in which a beam of high-velocity electrons is applied to two materials to be joined. © 2021 Electron Beam Welding is a method which uses a focussed stream of high energy electrons generated by a filament and directed to the joint requiring to be welded. Over 40 years serving industries across the globe. with minimum distortion. Quality. Electron Beam Welding. Electron … For those outsourcing their electron beam welding, PTR’s NADCAP Approved and FAA Certified electron beam welding job shop offers contract welding services. Electron Beam Welding Services | Applied Fusion. We are specialists in Electron beam welding and are renowned for our personal and friendly service, as part of our service we provide a quick turn round of work. Filler metal and base metal, or more likely, base metal only may be melted together to produce a joint. Additional testing, such as radiographic inspection and ultrasonic inspection is available as well. We have the capability to weld large assemblies up to 24 feet in length and 92 inches in diameter, as well as tiny parts that fit in the palm of your hand. Pronexos has 50 years of experience in electron beam welding (EBW) — a welding process that produces coalescence with a concentrated beam composed primarily of high-velocity electrons, impinging on the joint.The process is used without shielding gas and without the application of pressure. If you need FAA repair station welding, micro welding, fusion welding, vacuum chamber welding, high purity welding, high energy welding, low distortion welding, bio-medical device welding, dissimilar metal welding, then visit our website today; we can help. We truly care about our users & end product which is why our customers love us!. Acceleron has been recognized as the industry’s leading resource for electron beam (EB) welding and precision laser welding services. development facilities around the world. Electron beam welding. Electron Beam Services is based in an accessible location just off the M1 and M25. Electron Beam Welding is a fusion welding process in that the mechanism of welding is to join two or more pieces of metal by local melting, which results in coalescence. Electron beam (EB) welding is a fusion welding process whereby electrons are generated by an electron gun and accelerated to high speeds using electrical fields. EBW Job Shop Services We have the capability to weld large assemblies up to 24 feet in length and 92 inches in diameter, as well as tiny parts that fit in the palm of your hand. T: 860.623.9500 F: 860-623.7831 info@electronbeamct.com. Electron Beam Engineering Services, LLC (EBES), located in Southern California, manufactures flexible low and medium power Electron Beam Welding systems. Continuous Electron Beam Welding (EBW) is a process where by an electron beam is used to join two or more dissimilar materials, thicknesses, and tempers together in an edge to edge fashion. This results in a very narrow weld with a minimal heat affected zone. Your RFQ’s and questions are answered quickly and a real person answers the phone. EB Industries is the preeminent Electron Beam Welding services provider across the United States, Canada and Mexico, since 1965. The method involves a beam of high-velocity electrons that are applied to two materials that are being joined together. The benefit to you is “outside the industry” thinking to solve your particular welding problem. Prototype to production volume is available. A focused beam of electrons, velocity approaching 0.5 times the speed of light strike the work piece, instantly vaporising the metal and generating the processes characteristic “key hole”. In addition to making EB and laser welding equipment, PTR assists customers with weld process development and provides maintenance and spares support for electron beam welding systems including those manufactured by our … EB welding is a fusion process that is performed in a vacuum chamber, producing narrow welds with low heat input and having superior strength. This high speed stream of electrons is tightly focused using magnetic fields and applied to the materials to be joined. We have a wide range of testing facilities in-house. Sciaky’s welding job shop offers a wide range of affordable Electron Beam (EB) welding services for customers in a wide variety of industries all over the world. Sciaky Global Headquarters Sciaky, Inc. 4915 W 67th St. Chicago, IL 60638, Phone: +1-877-450-2518 Fax: +1-708-594-9213, The Alliance for the Development of Additive Processing Technologies, Michigan Aerospace Manufacturers Association. to 2 in. TriBeam™ refers to the left side, the right side, and the central area of the electron beam in Beamalloy’s welding equipment. Electron Beam Industries provides sub-contract electron beam welding services including EB welders, micro and precision welding as well as other services. Weld depths of u… Our electron beam welding services has produced millions of parts, and our customers range from small manufacturers to some of the biggest companies in the Aerospace, Medical and Energy industries. A leading edge electron beam welding company since 1966, we partner with our customers to provide high performance quality results. Electron Beam Welding (EBW) is a fusion process in which a beam of high-velocity electrons is applied to the materials being joined. Electron Beam Welding is a machine controlled process, with welding carried out in vacuum with no filler material, resulting in exceptional weld quality and repeatability. The beam of electrons creates kinetic heat as it impacts with the workpieces, causing them to melt and bond together. Serves the aerospace, automotive and defense industries. No-one has more experience or expertise in the application of Electron beam welding than Electron Beam Processes. For more information please get in touch via the usual methods EB Industries offers you a full suite of services – from sourcing to welding, final finishing and testing. Quality … We aim to achieve this goal by delivering best-in-class turn time, outstanding quality, and unparalleled customer service. 413-781-4368 Fax. Contact us today to learn more. Sciaky’s process development laboratory is staffed with highly qualified personnel and the latest equipment to evaluate your specialized welding applications and feasibility programs. EBAM continues depositing large amounts of high-value materials in the COVID-19 pandemic, Electron Beam Additive Manufacturing Technology, Standards such as AMS2680, AMS2681B, AWSD17.1, AWSC7-3, Mil-W-46132, ASME Boiler & Pressure Vessel Code, Quality Procedures and Manuals, detailed operation sheets, Approved EB weld schedules with configuration controls, Nadcap accreditation for EB welding and Quality Systems AS7003 and AC7004, Custom Part Fixturing and High Throughput Fixturing, NDI—Leak checking, Die Penetrant inspection, Laboratory Testing and Demonstration Capabilities. Electron Beam Engineering, Inc. is a leading specialist in high precision electron beam welding and laser welding, serving multiple industries including aerospace, automotive, defense, communications, electronics, jewelry, medical, oil and gas exploration, semi-conductors, sensors, transportation and commercial uses. Its welding systems and EBAM® industrial 3d printing machines are Electron Beam Engineering provides precision electron beam welding and laser beam welding services throughout the United States and Europe, specializing in working with complex components. To ensure the safety of our staff and customers access to our premises is strictly limited We provide electron beam welding services for all industries that require high-end, highly reliable welding and brazing requirements. Electron Beam Technologies is dedicated to delivering top notch equipment to the welding industry for more than 50 years. We are specialists in Electron beam welding and are renowned for our personal and friendly service, as part of our service we provide a quick turn round of work. distributed internationally and found in manufacturing plants and advanced research and Get in touch with any specific requirements. We are a third-generation family owned business with old fashioned values, integrity, workmanship, dependability, work ethics and where a handshake speaks for itself. Electron Beam Services is based in an accessible location just off the M1 and M25 With the current restrictions we are open as usual 1275 Harvard Drive, Kankakee, IL 60901, USA We are NADCAP approved, ISO Certified, and Air Agency Certified. Tri-Beam Process. The heating is very localised and the bulk of the assembly therefore remains cold and stable. Electron Beam welding is so clever that many people don’t appreciate its potential. Beamalloy has developed a proprietary electron beam welding process, which we call the TriBeam™ process. As the electrons strike the work surface, their energy is converted into heat, instantly vaporizing the metal, creating a keyhole. Electron Beam Welding Services for precision components specializing in complex jobs & high production runs. Sciaky Inc. All Rights Reserved. Energy beam welding otherwise referred to as electron-beam welding, is a fusion welding process. Read more This a non destructive testing process useful for checking leak tightness after electron beam welding or vacuum brazing. Contact a sales rep in your area by clicking here. The process laboratory occupies about 4,000 square feet within the service facility. Electron Beam Welding Consultation: Have a Sciaky EB welding expert show you how to get the most out of your Sciaky EB welding system, Click Here to Download Sciaky's Contract EB Welding Services Info Sheet, Click for more info or call Sciaky now: 1+877-450-2518. Our skilled technicians offer the latest welding processes, system design, weld joint design, metallurgical expertise, and programming skills. Suitable for fuel nozzles, detonators, medical devices, energy, semiconductor and high volume applications. Sciaky is based in Chicago, IL, USA. Electron Beam Welders & Custom EB Welding Solutions Sciaky offers the widest range of EB welding systems in the world Electron Beam (EB) Welding is an excellent choice for applications containing refractory alloys and dissimilar materials. We are ISO 9001:2015/AS9100D and NADCAP certified, have full engineering and metallurgy capabilities as well as extensive pre and post processing services. EBW is often performed under vacuum conditions to prevent dissipation of the electron beam. The services we offer with a broad application across the industries are vacuum heat treatment and brazing, detecting leak by helium, metallagraphic inspection and electron beam welding Electron beam technology is used for a range of welding, hardening, drilling and surface coating applications where … The reputation of Electron Beam Welding LLC for excellence and competence remains the cornerstone for continued growth. Covid 19 As this is a line of sight method it is not possible to weld around corners or re-entrant angles. There is no need to use filler metal as the parent metal of the assembly is melted. High strength with minimal distortion. From 0.1 to 25mm penetration in a wide variety of materials. 413-739-4850 Email jf.ibw@comcast.net The resulting compound product provides performance that is not available in a single material. Electron beam welding (EBW) is a machine controlled process carried out in a vacuum chamber. To … Whether your requirements call for the development of a prototype part or fabrication services for large volume production, Sciaky has the right solution to meet your needs. We are known for our outstanding quality and fast turnaround, and … Best of all, Sciaky's custom EB welding services are competitively priced and offer tremendous advantages over smaller job shops in terms of equipment and expertise. Veteran Owned. PTR is an electron beam welding systems manufacturer and contract welding service provider on the leading-edge of electron beam and vacuum welding technology. You won’t find a more complete EB welding job shop anywhere in the world. Call us at 800-611-9121 for more info. Supply chain management services are also offered. electronbeamct.com™ Our goal is to be the preferred provider of Electron Beam Welding services throughout Southern California and the rest of the US. 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