Set the tow/run switch to tow. Ernie loves documenting interesting facts about golf. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_3',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); The kill switch and its accompanying wiring are designed to direct electricity through the golf cart and shut the engine off when it is grounded out. CURTIS 1234, 1236 OR 1238. The cart moves even after switching to neutral mode. The battery on your golf cart works the same way as the battery on your car. While removing them mark them with colors or positions (like 12 o clock, 3 o clock) so you dont make a mistake while installing the new switch. If the cable is broken, you may need to replace it so it revs properly. You'll also want to look at your forward and reverse switch, which is also prone to wearing out after long-term use. For example, your golf cart will have trouble starting up and shifting from one gear to another if your spark plugs are acting up. At least I have lots of information about how to accomplish the task. 5770. The steps mentioned above were the few essential troubleshooting tests you could carry out to fix the problems with the reverse forward switch on your Ezgo golf cart. EZGO Forward and Reverse Cam Assembly. Check out our Marathon inventory! Next, you need to remove the long lever/bar on your right. Radar Chart Example Kevin's Golf Carts recommends safe practices when working with all tools, chemicals, lubricants, or any other tools or equipment seen or implied in this video. 92. Disconnect the black (negative) battery cable, uncover the speed controller then reconnect the negative cable. Next, swipe the arm of the wiper switch up and down across all the contacts. (Replacing the F / R switch is on you tube) Reverse order for assembly? If you're lubricating a moving electrical contact it's best to use silicone di-electric grease. If this is not moving then you have a broken cable somewhere and will need a replacement. Delaying a fix could prove harmful to your cart, so act fast. Our family in a golf cart community with many courses just a short walk away and have been golfing, modifying golf carts, and playing with golf simulators for most of our life. Each of these three electrical problems is fairly involved and you shouldnt attempt to do them yourself unless you have mechanical or electrical experience. JavaScript is disabled. Thanks for your help. Even if the switch is functioning properly, you may have a shift cable that is stuck or broken. You can loosen the nut a little that holds the shaft in the forward and reverse switch and it should get easier to move. Why Wont My Gas Golf Cart Work in Forward or Reverse? Ensure all the cables are the same size. To calculate the overall star rating and percentage breakdown by star, we dont use a simple average. This problem is where the professionals come in. I didn't know the switch could be lubed. It is an easy DIY. Thanks. You should check your air filter every six months and replace it as needed. It may not always be a clog from the exhaust gas, it could be a bees nest, rodent problem, or other item stuck in the exhaust system causing your engine to not run. Remove the seat and move the shift lever. link to Callaway Epic Max Driver (Specs Guide), How to Test a EZGO Forward Reverse Switch, Symptoms of a Faulty F/R Golf Cart Switch. Either way, youll likely need a mechanic to repair an accelerator problem. Now take the new F/R switch and follow all the above steps backward carefully making sure the wires and cables are connected to the right points. Most golf carts have a safety feature where the cart wont move if the buzzer is disconnected. However when I engage the forward switch I hear a click but when pressing the peddle it won't go. Here are the steps you should use to test your E-Z-Go golf cart controller. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-box-4','ezslot_2',105,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-box-4-0'); When you notice a problem due to a solenoid, you may check the battery and then replace the solenoid if needed. The drive wheels could be I have a 2001 EZ-GO. Always remember that your DCS controller is by default set to forward and to move it in reverse the pack voltage needs to be applied on pin 4. Next, you will see 4 thick cables and screws. Always a Human to Call. Thanks a lot. Use this information at your own risk. Youll Be Surprised! CC82F 1981 & newer Club Car with single micro switch $119. $169.95. Here are a few other things that you can do to test your EZGO forward reverse switch: Check all the connections and make sure each part is getting power by using the multimeter. Youll notice laboring sounds when you try to accelerate and your vehicle might misfire when you start it up. Let us know. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. A good moly or copper anti-seize compound is better for areas that will have a large amount of friction and pressure. If not, they are likely to vibrate when moving and this could lead to overheating and damage to your F/R switch and/or the cart as well. You might want to stick along if you dont want to miss the critical symptoms and fixes, as wed be discussing more than just troubleshooting. There was an error retrieving your Wish Lists. If the ignition switch is to blame, not only will your golf cart fail to move in any direction, theres a chance that it wont start up at all. The reason for both of these issues is likely that the buzzer has gotten unplugged or disconnected. Give Us A Call (800) 539-3830 Free Shipping On Orders Over $99! The power is connected to the center pin in most cases. ($). I jumped the 2 post on the new solenoid & the starter turned as starting. Who Makes Noodle Golf Balls? Is there something I need to lubricate to loosen things up? But most likey the contacts on the cam need some dieletric grease. Your recently viewed items and featured recommendations. A safe and properly functioning golf cart will always give a good impression of the golf course to the clients. If your golf cart wont go in forward or reverse, but your engine starts up and runs well, and you have checked your shift cable, your transmission could be to blame. Glen Batchelor Active Member Jun 13, 2018 #13 The ignition switch on your cart is known to have problems. I usually use anti-seize. Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? There will be a small arm with a spring on it's pivot. Compress the cable by hand trying to bring these rubber ears as close to each other as possible. 156K views 9 years ago This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. The EZGO TXT F/R switch is easy to use and quite affordable. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. My name is Ernie Lo and I'm an avid golf fan! DCS carts are the most reliable and trouble-free types except for the inconvenience of the switches being right next to your knee. It IS a 98 model. It moved freely but with lots of resistance. This is a problem that mostly shows up after extensive use when the switch shows a significant amount of wear and tear. Always double check your power connections. DC-4 is a Dow Corning compound number that used to be spec'd in aerospace (maybe still is). No matter what the warning signal sounds like, however, you should always be able to hear it when youre in reverse. Set forward and reverse to neutral. Forward and Reverse Assembly for EZGO Marathon - Electric (1989-94) $225.95. The easiest way to test your EZGO FR switch is to check and confirm if the solenoid starts working when you start the golf cart. Switch removed and inspected. There are many reasons as to why your gas golf cart wont work in forward or reverse. Yes, loose connections on the motor circuit can damage components quickly. If you try to go into reverse and you dont hear the warning buzzer, youll soon find that your cart fails to move in any direction. Plug cable with 8-pin connector into the back of the Dash Display. Hence, looking into them indirectly fixes the issue.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-banner-1','ezslot_4',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); The electrical drive system should be around 36 or 48 Volt. 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Moving that handle from FWD to REV or REV to FWD is a chore on the forward and reverse switch and is very difficult to move! Standard golf cart battery cables come in 6-gauge thickness. Wherever there isnt electricity is likely where the problem lies with your ignition switch. used wd-40 and per scotty backed off the nut on the fnr. 100% Service Guarantee. Unlike the hundreds of other types of cars on the road, the golf carts are specifically designed for use in large green meadows called a golf course. The cart moves forward even when the switch is in the neutral position. When your EZGO gas cart won't go forward or reverse, there are several different problems that may occur. This direction selector controls the forward and reverse directions of these vehicles. If yes, then the FNR switch would also need to be replaced. The buzzer and plug should be located on the right side of the cart behind a switch panel. [The Ideal Way]. This direction selector controls the forward and reversedirections of these vehicles. 8pcs Petrol Engine Cylinder Compression Tester Kit Checking Compression On Petrol Engine Quickly And Accurately Easy Pressure Release Button On Side Of Tester Completed Kit Comes With Adapters For Most Applications Kits Includes 2 Rubber Cones Ends Which Do Not Need To Thread Into Head 3" Gauge Features Dual Color Scale Check Price On Amazon Also, waiting for call to go pick-up the 4 wheeler, so maintenance on the cart is waiting. Im Eric, master of the carts! Check the low voltage setting, it should be less than your cart voltage. Doing so is dangerous and could result in serious bodily harm. However, these carts may also have problems from time to time, such as an inability to move. This is for your reverse buzzer. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. Remove the cover of your old or damaged F/R switch. Imagine going on a golf tour when suddenly the golf cart starts showing bizarre symptoms like cart stalling or unpleasant noises. Unable to add item to List. This is mostly achieved through, Read More Everything you need to know about Yamaha G29 clutch upgradeContinue, Club Car golf carts running on gasoline engines require a lot of maintenance to keep their performance and health up to the mark. Carefully remove it. . $43.00. 45-Day Returns Policy. Description. follow the rods under the seat.You will see where they go.I believe the the box is under the passenger side.There are some nylon rollers.They get dry an make them hard to shift.I usually spray the swivel an the rear of the shift lever as well. Get Notified First About Our Latest & Greatest, Sign Up For Our Newsletter And Get Notified First About Our Latest & 2000 Club Car Ds 48 Volt Wiring DiagramYour Source for Club Car Golf Cart Parts | Largest Selection Available Anywhere Categories. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. I really appreciate your help! Not getting the best speed while in the forward position. The forward/reverse switch is self-explanatory. Then inspect the motor encoder as well. Once this is done, use a wire and wrap the wire around both ears as this will prevent the cable from decompressing. A defective Run/Tow or Forward/Reverse switch can also cause a EZGO to not move forward. Electric EZ GO Marathon, Medalist, TXT and RXV. On both newer electric and gas golf carts, theres almost always a warning buzzer or bell that sounds when you go into reverse mode. E-Z-GO Installation Notes. Well also discuss whether or not you can fix the problem yourself or if your cart needs the help of a professional. Its not overly difficult to replace a faulty spark plug and is a cheap way to rule out or find the solution to your problems. The air filter is designed to catch dust and dirt particles and keep them from infiltrating the engine which can cause serious problems. I was thinking the contacts in the forward / reverse switch were corroded / burnt making the movement difficult. I'm not positive what year the changed, but your 2001 should have the neutral lock out on the back side of the shifter. And we all know that once clients get injured, they will likely never visit that golf course again. The unique-looking and high-quality golf carts Club Cars DS can run on gas or electricity. I checked the linkage between the handle and that switch and it's clear; lubricated it also. 1 forward micro switch and 1 or 2 reverse micro switches for reverse beeper and/or reduce speed activation with Alltrax controllers and our conversion kits. If you disable it it on certain carts, it will send an electric signal back to the speed controller or ECU and tell it not to run. A problem with any of these things will cause a problem with the ignition. Although we can't match every price reported, we'll use your feedback to ensure that our prices remain competitive. Under NO circumstances should you attempt to fix your golf cart on your own. Any suggestions on how I should approach this problem? I had it out yesterday and it was very hard to get into reverse. Please try again. . Just PM your address and I'll toss a couple in the mail. The new one is clean and installed correctly. Quick view. If so, a key reason for this problem may be a faulty forward reverse switch. If, however, the air filter gets so dirty that its blocking the flow of air, your golf cart wont have enough power to go forward or backward. 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EZGO Forward and Reverse Switch Assembly Fits Select Golf Cart Models. There was not markings by the posts. Again, thanks for your help. Weve discussed each of the reasons elaborately. This includes the switch terminals and the individual wires in the switch. Pro Tip: Ensure your nuts and screws are as tight as possible. Complete kit to mount in 94-07 EZ-Go TXT carts lif.. $3,179.95 Ex Tax: $2,999.95 EZGO Engine Upgrade kit 23 HP Bolt in 23 Horse Power Vanguard Engine kit. forward and White towards "R", reverse. The most common reason for your fuel gauge being off is that your fuel float tank isnt working properly. Price: Ask a Specialist 1-800-401-2934 Live Chat. I will give it a try and let you know how it goes. There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. The forward / reverse lever is very stiff. Begin by disconnecting the wires of the switch and connecting them to the terminals of an ohmmeter. This is a common problem and a lot of people have had this issue.Driven clutch problem: Gas EZGO: wtb driven clutch for 91 ez go: Golf Carts and Parts: WTB Driven Clutch: Gas Club Car: driven clutch: Gas EZGO: need a good used driven clutch 94 up ezgo: Golf Carts and Parts uzui tengen x crybaby readerYutong Bus Clutch Disk, Clutch Driven Disc . Advertisementif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-medrectangle-4','ezslot_1',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');Sometimes a faulty ignition switch delays the delivery of electrical energy causing the cart to lose power quite often. Here are a few of the main electrical problems that can occur with your gas golf cart. Is your Ezgo golf cart neither moving forward nor reverse? EZGO OEM Forward and Reverse Switch Assembly (1994-Up) Txt/Medalist Series Non-DCS/Pds Golf Carts - #70578G02 4.0 (45) $13099 Contact Board, Forward/Reverse w/Studs, E-Z-Go Marathon Non-DCS Gas 76-94, Electric 71+. Product ID: KEY-03. 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Found a lower price? This repair process may require more than one component to be replaced.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-2','ezslot_8',110,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-2-0'); Since the same issue may arise when any of the mentioned parts go bad, lets hear the price of each part. No matter which of the above problems is occurring, a simple jiggle of the float and fuel gauge should get things working again. older type ez Go golf cart with forward/reverse shifter just Curtis B., Technician 20,427 Satisfied Customers have worked on and around most engine models for 35 yrs./Polaris ATV expert Curtis B. is online now Related Small Engine Questions The forward and reverse motion arms are difficult to move. EZGO PDS Forward and Reverse Rocker Switch - 2000-Up. Youll need to replace your spark plug or plugs if theyre the problem causing your golf cart not to move. It may not display this or other websites correctly. This is my first cart and I don't know a darn thing about it. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! The lack of complicated gears and controls does make driving a golf cart a lot easier. So, if your cart is 36V you may want to change the low voltage to 26V by plugging it to the computer and changing the settings. I understand that the switch should be fairly difficult to move, to prevent accidental gear-changing but this switch nearly requires a lever! 1. Your accelerator is responsible for regulating the speed of your golf cart. There might be quite few causes to this problem; ranging from faulty ignition switches to loose connections and dysfunctional solenoids. Ensure that you follow all safety precautions while performing these actions. There will be a screw on your carburator to do this. But I can't use the FWD-REV selector handle to do . We encourage you to mark your wires before replacing your F. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. If something happens to the float, it might get stuck in the full position and you run out of gas without even realizing it. Hence, look beneath the plastic panel housing the tow switch, near the controller for the solenoid. You are using an out of date browser. Find More Posts by lynnsmailbox1@gmail.com, How do you take off the forward-reverse lever. If the needle doesn't move, then the problem is not with the solenoid. The dielectric grease Glen mentioned will work also. Attaching bolts were frozen with rust; had to grind one off. When the residue builds up inside the muffler, theres a chance that it can become clogged, resulting in engine problems. If the switch is stuck or malfunctioning, youll need to replace it to continue. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. 1998 TXT EZGO, electric golf cart, J498, Serial # 1119119. You will see a small black box with 2 cables. Lets go through walk you through some troubleshooting steps you can perform on your cart: A F/R switch on a EZGO golf cart is likely to get hot due to of loose or broken contacts. Buy EZGO Forward and Reverse Switches from Performance Plus Carts the Golf Cart Experts here for you! Quick view. One common solenoidal problem is solenoid discoloration due to wearing out of the entire component after tons of extensive use. I have an older model electric EZ Go that has a forward/reverse selector switch that is very difficult to turn. I have an EZGO 36V Golf Cart, probably early 2000s and maufacture code C299. 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